ENGINEERED FOR OFF-GRID EXPLORATION

LiFePO4 Lithium Batteries for Overland & Van Life

Industrial-Strength Deep Cycle Power. 50% Lighter. Built for the Rigors of the Trail."

12-Year Trail-Ready Warranty

Overlanding is hard on gear. Invest with confidence knowing your power system is backed by a 12-year warranty—a testament to our premium LiFePO4 cell quality and vibration-resistant construction.

Proven Off-Road Durability

From the washboards of Baja to the freezing heights of the Rockies—our UL-certified LiFePO4 batteries are engineered to handle extreme vibration and temperature shifts so you never wake up to a dead system.

VHC™ All-Weather Charging

Don’t let sub-zero temps stall your journey. Our patented Vertical Heat Conduction technology internalizes warmth, allowing your LiFePO4 cells to safely charge and discharge in the harshest winter environments.

Precision Engineered LiFePO4 Lithium Batteries for the Overlander

When the trail gets tough, your power shouldn't be a question mark. Expion360 LiFePO4 batteries are specifically engineered for the high-vibration, off-road environments of overlanding and van life. Whether you are running a 12V fridge in the desert or powering recovery gear on remote trails, our deep cycle lithium solutions provide consistent, long-lasting energy with 4,000+ cycles of reliability.

Why Overlanders Choose Expion360

12V 240Ah EX2 Edge Battery

Custom slim design to fit tight overland builds

Expandable system to increase power capacity

VHC™ internal heating for reliable cold-weather performance

Bluetooth SmartTalk™ integration for real-time monitoring

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12V 100Ah & 132Ah Group 27

Ideal for compact rigs, trailers, and auxiliary power setups

CAN Bus integration for seamless Victron Energy communication

VHC internal heating for cold-weather performance

Lightweight and space-efficient design

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12V 162Ah GC2

Perfect for larger overland vehicles and expedition builds where space is a premium

VHC internal heating for reliable cold-weather performance

CAN Bus integration
for advanced power management**

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12V Aura Power systems

Ideal for compact rigs, trailers, and auxiliary power setups

SmartTalk™ Enabled 600w inverter

Lightweight and space-efficient design

Available in 60,80, and 95Ah capacities

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Expion360 Overland Accessories

Beyond our industry-leading lithium batteries, Expion360 offers a full suite of accessories designed to enhance, expand, and optimize your overland power system.

Expansion Accessories

Seamlessly expand your battery bank while maintaining optimal performance.

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Custom Mounting Solutions

Secure your power system with vehicle-specific mounting kits designed for off-road durability.

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Battery Monitoring Systems

Get real-time insights into battery health, charge levels, and performance.

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Solar Integration Accessories

Connect your batteries with solar panels, MPPT charge controllers, and off-grid power systems.

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Expandable Battery Kits

Modular kits allow you to scale your power storage as your energy needs grow.

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Built for Extreme Terrain & Sub-Zero Trails

Expion360 LiFePO4 batteries are engineered for the relentless vibrations of corrugated roads and extreme temperature swings. Featuring fiberglass-infused ABS casings and solid mechanical bolted connections, our ruggedized design eliminates the common failure points of standard lithium batteries. Whether you're navigating high-altitude mountain passes or frozen tundra, Expion360 delivers stable, deep-cycle power in conditions that stop others cold.

Maximize Your Payload & Storage Space

In the overland world, every pound counts toward your GVWR. Expion360 LiFePO4 batteries are up to 50% lighter than traditional lead-acid or AGM alternatives, allowing you to shed significant weight without sacrificing power. Our compact, high-density energy cells free up critical space for recovery gear, water, and fuel, ensuring your rig remains agile on technical trails.

Powering Your Essential Off-Road Gear

From 12V refrigerators and camp lighting to high-draw winches, air compressors, and Starlink systems, Expion360 LiFePO4 batteries provide the high energy density required for remote basecamps. With rapid recharge rates and rugged deep-cycle durability, our power systems ensure your essential overland accessories stay running long after the sun goes down.

All-Season Reliability: Heated LiFePO4 Technology

Winter expeditions and high-altitude treks shouldn't be limited by your battery chemistry. Featuring patented VHC™ (Vertical Heat Conduction) internal heating technology, Expion360 batteries maintain optimal cell temperatures automatically. This allows for safe charging and consistent power delivery even in sub-zero environments, making them the ultimate choice for winter overlanders and four-season explorers."

Overland Solar & Off-Grid Integration

Maximize your off-grid endurance by pairing Expion360 LiFePO4 batteries with your solar array. Engineered to work seamlessly with MPPT charge controllers and high-efficiency solar setups, our batteries accept rapid charge rates to make the most of limited daylight. Whether you’re stationary at a remote basecamp or charging on the move, Expion360 provides the sustainable deep-cycle power needed for indefinite exploration.

SmartTalk™: Real-Time Bluetooth Monitoring

Take the guesswork out of your off-grid power. With the e360 SmartTalk™ app, you can monitor your battery’s State of Charge (SoC), internal temperature, and overall health directly from your smartphone. Available for iOS and Android, our integrated Bluetooth technology provides the real-time data you need to manage your energy and stay powered longer—whether you're checking your levels from the driver's seat or the campfire.

Key Features

Lithium Cells

We use only the highest-grade lithium iron phosphate encased in steel and meeting theUL1642 standard(UL file no. MH64383). This material and engineering make for unparalleled reliability, stability, and safety. 

Case Design

We took the standard battery case up a notch with built-in rubber feet, radiused corners, 96.7% larger terminal connection pads, interior molded ribs for structural security, and the highest-grade ABS plastics with additives for fire retardancy. Our innovative case design changes the scope of the industry. 

Cell Pack

To keep our batteries as powerful and efficient as possible, we’ve welded our cells via thick copper/tin machined collector plates, welded all interior pack points, added a press broke flange at each end to create a mechanical backbone for the BMS, used high-grade wiring and ring terminals throughout, and treated connections with industrial epoxy for long-lasting protection. 

Battery Management System (BMS)

Our “smart” BMS design has abundant features to provide you with the safety and performance you desire, such as: low-temp discharge, auto-shutoff, short circuit protection, low and high-voltage shutoffs, and overcurrent disconnect. Our structurally sound BMS board features a bolted design, eliminating all unnecessary solder, resulting in one cohesive pack for years of trouble-free performance.  

Certification

Expion360 lithium batteries are held to the highest safety standards. Because of this, we are one of a small handful of companies to achieve a UL 1973 compliance